Thursday 10 May 2012

Water Treatment Specialist

Welcome to PT Banyu Biru Sejati - Water Treatment Specialist

PT Banyu Biru Sejati has established itself as a leading manufacturer and supplier of quality water treatment plant, ranging from basic water softeners and reverse osmosis equipment to customer specified complex water treatment solutions. Its success is due to its flexibility in tailoring its quality products to meet customer requirements.

PT Banyu Biru Sejati  provides several ranges of standard plant:
Softeners, Filters, Demineralisers, Reverse Osmosis Plant and Dealkalisation Plants. PT Banyu Biru Sejati also provides more specialised project plant individually designed to suit customers' needs and tailored to realistic customers' budgets.

The specialised plants can be for producing high-quality process waters in the food and brewing industry, pharmaceutical, microelectronics, energy, chemical and automotive industries.

PT Banyu Biru Sejati  also stocks a large range of spares & equipment, including:
Ion Exchange Resins, Filter Media & Reverse Osmosis Membranes.

PT Banyu Biru Sejati  also offers extensive service packages on existing or new equipment.

PT BANYU BIRU SEJATI
Bumi Satria Kencana, Blok C No. 9
Jln. KH Noer Ali, Bekasi 17144

UP              : M. Susanto (Sales Engineer)
Mobile 1     : 0813.8650.1642
Mobile 2     : 021-9604.6408
Facsimile    : (021) 8856176
E-mail        : ptbanyubiru2@gmail.com
Web           : http://banyubirusejati.blogspot.com/



Water Softening Plant

PT Banyu Biru Sejati supplies an extensive and comprehensive range of Water Softening Plant.

The presence of hardness salts (calcium and magnesium ions) in the make up water supplies to boilers, cooling and process waters can have a serious impact on their performance. Loss of heat transfer in boilers and poor cooling in re-circulating cooling systems results in an increase in both energy and water consumption, and an increase in operating costs.

The reliable PT Banyu Biru Sejati standard range effectively removes these hardness salts and provides a valuable return on your investment.

Standard range:

Model 132 - Water Softeners up to 5m3/hr
Model 230/250 - Water Softeners up to 15m3/hr
Model 360/LF - Normal-Flow Water Softeners up to 20m3/hr
Model 360/HF - High-Flow Water Softeners up to 50m3/hr

The standard range of units provides service flow rates from 0.65m3/hour to 50 m3/hour, and configuring the units in a duplex or triplex system will provide a further increase in design flow rates.

The water softeners have capacities which vary from 4.3m3 to 420m3 with a total input hardness level of 200ppm expressed as calcium carbonate.

The water softeners use the well-proven "Ion Exchange" process to convert the hard water ions of calcium and magnesium to sodium ions. The resultant water to service is typically less than 4 ppm total hardness.

PT Banyu Biru Sejati's Water Softeners have several different control options for instigating automatic plant regeneration:

    Water meter control - regenerates after a specified volume of water by counting electrical pulses from the meter supplied with the softener
    Time-clock control - regenerates at regular pre-set time intervals
    Microprocessor Control System programmed for water hardness and flow rate

The softener vessels are of a seamless pressure vessel in GRP construction with moulded polyethylene inner and glass fibre reinforced wound outer shell for durability and long life.

The control valves are of the hydraulic double piston multiport type. Valves can be "top mount" or "side mount" entry for increased flow capacity.

PT Banyu Biru Sejati range of softening units have several options of salt/brining systems:

Single brine tank
Combined salt and brine tank for higher salt usage bulk salt systems.

Raw water break tanks, booster pump sets, level control systems and other ancillary equipment are available as standard.

Typical Boiler Uses: Boiler make up for low pressure boilers
Laundries
Brewing/soft drinks
Blended for process waters in high hardness areas
Dyeing
Food processing
Cooling tower make-up

PT BANYU BIRU SEJATI
Bumi Satria Kencana, Blok C No. 9
Jln. KH Noer Ali, Bekasi 17144

UP              : M. Susanto (Sales Engineer)
Mobile 1     : 0813.8650.1642
Mobile 2     : 021-9604.6408
Facsimile    : (021) 8856176
E-mail        : ptbanyubiru2@gmail.com
Web           : http://banyubirusejati.blogspot.com/



Continuous De-ionisation Plant

PT Banyu Biru Sejati Water Services Continuous De-ionisation (CDI) products are the most advanced generation of Ion Exchange technology currently supplied. CDI is a chemical-free process that uses ion exchange resins and electricity to produce ultrapure de-ionised water. Our products are environmentally friendly, operate with continuous production, and have extremely low operating costs when compared to chemically regenerated ion exchange technology. PT Banyu Biru Sejati Water Services currently has three lines of Deionisation systems utilising the Ionpure VNX, the LX and the MX series modules. We also offer supplementary equipment ranging from DC Power Controllers to Piping Adapters to fit your system requirements.

Essentially different from conventional ion exchange resin purification systems.

PT Banyu Biru Sejati Water Services continuous de-ionisation modules utilise ion exchange resins primarily as a bridge to allow electric current to pass through the electro de-ionisation cell. This allows us to operate the modules without any brine injection or concentrate recycle. Additionally, the ion exchange resins are used to 'polish' the purified water stream by removing minute quantities of silica, carbon dioxide and other contaminants. The ion exchange resins are continually being regenerated by the dissociated hydrogen and hydroxyl ions that have been created by the electric current. Continuous de-ionisation utilises no chemical regenerants and creates no hazardous

Salt Saturators



        Diameter availablity range 2m, 3.5m, 3m and 4m.
        Custom building service available for confined locations
        Salt level easily observed through the translucent saturator wall
        Designed for installation in either indoor or outdoor locations
        All components designed to provide non-corrodible long-term resistance to brine
        Stub flanges complete with polypropylene-encased steel backing flanges are fitted as standard to the brine outlet, ensuring case pipework connections

Operation

Brine saturators operate on the principle of a constant level of water passing through and dissolving a salt bed, emerging through the flanged outlet as saturated brine.
Package systems

IFD offer a comprehensive package including the provision of steelwork venting systems, brine holding tank, salt delivery and brine pipework. Pumps and controls are supplied to meet individual requirements.
Finish

The shells of IFD saturators are translucent and incorporate a UV stabiliser in order that salt and water levels can be readily seen. The top and bases are pigmented mid-blue as standard, but any alternative colour to BS4800 can be supplied.
Venting

A variety of venting systems is available to meet all requirements, inclusive of sock filters, water-assisted dust arrestor and customised vent pipework.
Installation

Our experienced engineers can undertake the installation and commissioning of all plant supplied.
Salt Data

At 20°C, saturated brine contains 26.45% salt by weight.

Density of saturated brine contains 26.45% salt by weight.

Density of saturated brine : 120gms/cc

1 tonne of PDV salt = approximately 3150 litres of saturated brine.

To get further info on our products and services, please contact:



PT BANYU BIRU SEJATI
Bumi Satria Kencana, Blok C No. 9
Jln. KH Noer Ali, Bekasi 17144

UP              : M. Susanto (Sales Engineer)
Mobile 1     : 0813.8650.1642
Mobile 2     : 021-9604.6408
Facsimile    : (021) 8856176
E-mail        : ptbanyubiru2@gmail.com
Web           : http://banyubirusejati.blogspot.com/




Water Recycling

PT Banyu Biru Sejati Water Services offer a wide range of water recycling and water re-use equipment.

With the cost of mains water and effluent discharge rising we have designed package water recycling equipment for many industrial applications.

Recycling water allows process water to be re-used and saves treating, and disposing of effluent.

As each factory and customer differ so does the equipment required for water re-use and recycling and because PT Banyu Biru Sejati Water Services manufacture our own water treatment equipment in the UK we are able to optimise the necessary treatments at design stage ensuring you the customer gets the correct treatment technology for each individual application.

Current technologies used for water recycling and water re-use include:

    Carbon filters
    Sand filters
    Multi media sand/anthracite filters
    Ion exchange

Membrane technologies such as:

    Reverse Osmosis, Nano filtration, Ultra filtration and Micro filtration.
    Clarifiers
    Filter presses
    Nitrate removal filtration
    Sediment settling tanks
    pH correction equipment
    Oil and water separation equipment
    Electro plating
    Electro winning equipment
    Ultra Violet disinfection

PT Banyu Biru Sejati Water Services will tailor your packaged plant requirements from the above available technologies.

Because we manufacture the equipment in Indonesia, PT Banyu Biru Sejati can offer cost effective solutions again ensuring customer satisfaction.

Brominators & Chlorine Dioxide Generators



PT Banyu Biru Sejati's range of brominators are designed to provide a safe and simple method of controlling the dissolving of bromine-based tablets into a liquid form. The resultant liquid bromine solution is then used for micro-biological control in typically open evaporative cooling systems and process systems contaminated with micro-organisms.

The rate of dissolving is controlled by adjustment of the water flow through the brominator. For more accurate automated control of bromine levels, the brominator dispenser can be supplied with:

    Timer and solenoid
    Redox meter and solenoid

The complete package consists of:

    Brominator vessel
    Inlet and outlet pipework
    Spanner for vessel opening
    Cone for filling vessel with tablets
    Flow indicator for adjustment of water flow and dissolving rates

PT Banyu Biru Sejati has an extensive range of brominators which range from brominators holding 15kgs of tablets up to 425kgs of tablets.

CHLORINE DIOXIDE GENERATORS:

For generating chlorine dioxide, PT Banyu Biru Sejati Water Services manufactures and supplies both the two and three chemical chlorine dioxide generator systems.

Servicing Package



Click on a link below to view PT Banyu Biru Sejati' various service schedules:

    General Service Schedule
    Base Exchange Service Schedule
    Dealkalisation / Degas Service Schedule
    Demineralisation Service Schedule
    Filtration Plant Service Schedule
    Reverse Osmosis Service Schedule

PT Banyu Biru Sejati Water Services offers our 'Total Service Package' for our own equipment and for plant from other suppliers.

The all-encompassing "Total Service Package" consists of typically:

    24-hour emergency help-line where you can, at any time, speak to a qualified engineer - weekends, evenings and nights
    Quality specifications on "what services you will receive for your plant"
    Site manuals for record-keeping - plant data, spares lists, service schedules, information storage
    Experienced Service Engineers - all carrying extensive spare kits and analytical testing equipment
    Loan of temporary plant if required.
    Spares at very reasonable competitive pricing - no additional, high, hidden service costs
    Breakdown cover - 4, 8, 12, 24 or 48 hours for contract customers
    Discounts for three-year contract
    Resin examination and analysis


PT BANYU BIRU SEJATI
Bumi Satria Kencana, Blok C No. 9
Jln. KH Noer Ali, Bekasi 17144

UP           : M. Susanto (Sales Engineer)
Mobile 1     : 0813.8650.1642
Mobile 2     : 021-9604.6408
Facsimile    : (021) 8856176
E-mail       : ptbanyubiru2@gmail.com
Web          : http://banyubirusejati.blogspot.com/


Waste Water Treatment

PT Banyu Biru Sejati Water Services makes a range of effluent treatment equipment, ranging from simple pH correction equipment and chemical dosing systems through to more complicated precipitation, concentration and recovery systems.

PT Banyu Biru Sejati Water Services has extensive experience in the use of Ion exchange in effluent treatment, especially in heavy metal removal and recovery of copper, mercury, lead, nickel, zinc and cadmium.

In the glass industry, mirror manufacturers have used PT Banyu Biru Sejati Water Services' expertise and plant design to recover and to eliminate such metals as copper, palladium and tin from the process rinse waters.

PT Banyu Biru Sejati Water Services has produced plant and has experience in the following effluent-type applications:

    pH correction and chemical dosing systems
    Tank installations for storing and treating of clarified water and for settlement of high solids waters
    Solid separation with plate separators
    Treatment of acid recovery systems for iron and aluminum removal from concentrated liquors
    Re-use and treatment of regenerant streams from Demineralisation Plants
    Metal recovery and removal of metals from effluent streams
    Tertiary effluent treatment
    Filter presses


PT BANYU BIRU SEJATI
Bumi Satria Kencana, Blok C No. 9
Jln. KH Noer Ali, Bekasi 17144

UP             : M. Susanto (Sales Engineer)
Mobile 1     : 0813.8650.1642
Mobile 2     : 021-9604.6408
Facsimile    : (021) 8856176
E-mail        : ptbanyubiru2@gmail.com
Web           : http://banyubirusejati.blogspot.com/



Filtration Plant

PT Banyu Biru Sejati Water Services Limited supplies an extensive and comprehensive range of Filtration Plant.

Raw water supplies i.e. river waters, dam waters, borehole waters, can be contaminated with high levels of suspended solids - typically:

    iron
    silt
    manganese
    organics
    process foulants

The increasing need to save money on the cost of water and to better use this valuable resource, water re-use and re-cycling on industrial sites is becoming more important.

Filters minimise the build-up of suspended solids in cooling tower systems, under which harmful and troublesome bacteria grow, keeping systems clean and enhancing cooling efficiency.

PT Banyu Biru Sejati Water Services has filtration plant available to solve all of the above suspended solids problems with filter plants having the following filtration media:

    Graded sand/gravel
    Sand/Anthracite
    Activated carbon
    Iron/Manganese removal media.

PT Banyu Biru Sejati range of standard filter vessels are conservatively sized to give flow loadings per square metre of filter bed which are well within design criteria and which therefore give improved and reliable filtration.

The units are available with either:

    Well-proven 5-cycle corrosion-resistant muitiport valve
    Or manifold with individual control valves

The units can be in simplex, duplex or multiple combinations.
Triplex combinations allow two filters to provide backwash water for the third filter, which often eliminates for large storage of clean water for backwash.

The filtration process is controlled from a central control panel complete with warning lights and an engraved mimic on which lamps show the service state of all items. The panel houses circuit breakers, motor starters and level switches and PLC.


PT BANYU BIRU SEJATI
Bumi Satria Kencana, Blok C No. 9
Jln. KH Noer Ali, Bekasi 17144

UP             : M. Susanto (Sales Engineer)
Mobile 1     : 0813.8650.1642
Mobile 2     : 021-9604.6408
Facsimile    : (021) 8856176
E-mail        : ptbanyubiru2@gmail.com
Web           : http://banyubirusejati.blogspot.com/


Reverse Osmosis

PT Banyu Biru Sejati's Reverse Osmosis custom-manufactured plants are used to produce high-quality demineralised water, especially where the client looks to minimise the use of chemicals which are the regenerants associated with the more conventional demineralised ion exchange process (see Demineralisation).

R O Plant is used extensively in the food and beverage industry (especially the brewing industry), pharmaceutical and the electronics industries.

PT Banyu Biru Sejati Water Services uses a computerised programme for studying the water chemistry so as to select the most suitable membrane configuration and in order to provide a plant which gives a low water-rejection rate.

Further help is provided to the client to make use of, often by further treatment, of the reject water.

The standard PT Banyu Biru Sejati range of R O units utilises the most modern membrane technology and consists of a modular design comprising of:

    Skid-mounted epoxy-coated steel base
    Spiral-wound membranes in high-pressure GRP vessels
    Multi-stage high-pressure stainless steel feed pump
    Control panel
    Pre-filter
    Pressure and flow gauges for feed, reject and permeate
    Water quality indicator on conductivity alarm

R O plants are normally provided with additional pre-treatment forms - typically with softening to prevent scaling of the membrane, carbon filtration to remove chlorine and cartridge filters to remove particulate solids.

Nano-filtration and ultra-filtration plants are similar to the standard membrane technologies used in R O but use different types of membranes with different porosity characteristics. This use of different membranes provides a more specialised approach to water pre-treatment.

Membrane systems are finding increasing use in effluent treatment where suspended solids levels have been reduced but where it is then required to further concentrate the dissolved material to aid its recovery, or to recover water, or to concentrate the waste into a more suitable volume.


PT BANYU BIRU SEJATI
Bumi Satria Kencana, Blok C No. 9
Jln. KH Noer Ali, Bekasi 17144

UP             : M. Susanto (Sales Engineer)
Mobile 1     : 0813.8650.1642
Mobile 2     : 021-9604.6408
Facsimile    : (021) 8856176
E-mail        : ptbanyubiru2@gmail.com
Web           : http://banyubirusejati.blogspot.com/